MRPeasy Manufacturing Podcast is an informative weekly program for people working in manufacturing and distribution. For more information about MRPeasy visit www.mrpeasy.com
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Raw Material Inventory Management Guide for SMEs (2024)
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Raw materials are the substances or components used in the production of goods. Properly managing their raw material inventory allows manufacturers to ensure a smooth production flow, control costs, and respond promptly to customer demand. You can learn more about it from this episode or read about it on our blog More information about MRPeasy soft…
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3 Real-Life Electronics Manufacturing Challenges Resolved with MRP Software
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Managing the manufacture of electronics could be as complicated as the products themselves are. This complexity can be significantly reduced with powerful software now accessible to manufacturers of any size. Here are three real-life examples of issues electronics manufacturers face and how MRP software can help resolve them. You can learn more abo…
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Best Manufacturing ERP: Top 6 Software Solutions in 2024
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When choosing a new manufacturing ERP system, companies are making an investment in a product with a long life cycle. That is why the selection process needs to consist of a lot of comparisons and analyses. Here are the best manufacturing ERP systems available for small manufacturers. You can learn more about it from this episode or read about it o…
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How a Candle Maker Grew from the Kitchen Table to 7 Figures
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With 70% of their business taking place during the holiday season, Fontana Candle Company needs to be able to ensure the timely production and delivery of their products. “I could never do it without MRPeasy,” says Eric Roering, Founder and COO. You can learn more about it from this episode or read about it on our blog More information about MRPeas…
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Minimum Order Quantity – MOQ Meaning and Best Practices
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Setting a minimum order quantity for products can be a very beneficial move for distributors and manufacturers. Here we look at the ins and outs of MOQs and give recommendations on how best to manage them. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our website mrpeasy.com…
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Inventory shrinkage is a common issue in most businesses that deal with physical inventory. The consequences of shrinkage may include financial losses, operational disruptions, and loss of competitiveness. But how does it happen and how to prevent it? You can learn more about it from this episode or read about it on our blog More information about …
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Safety stock is the buffer inventory that helps companies keep serving their customers when disruptions occur. Striking a balance between stockouts and overstocking needs to rely on reliable data and mathematical equations, however. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at…
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Cycle time is the time it takes to complete a single manufacturing operation. It is a manufacturing KPI used to measure the efficiency of specific production processes and to discover and eliminate bottlenecks. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our website mrpeasy.c…
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Craft chemical manufacturer Stakam brought its inventory management to a new level of efficiency. Managing Director Alistair Watson says, “I feel like we struck gold with MRPeasy. It’s become such an asset that I often grapple between wanting to keep it as our secret weapon and the desire to showcase our robust systems.” You can learn more about it…
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Getting a relevant ISO certification can bring a wealth of benefits to manufacturers, which generally decisively offset the associated costs. In this article, we break down five ISO standards that are pivotal for manufacturers and offer insights into how they can elevate business processes and open doors to new opportunities. You can learn more abo…
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The Best Inventory Management Software Systems in 2024
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Choosing the right inventory management system is vital for the success of any business that deals with physical merchandise. Here are the top systems for industries like manufacturing, distribution, retail and e-commerce, and hospitality. You can learn more about it from this episode or read about it on our blog More information about MRPeasy soft…
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Applied Overhead and Actual Overhead – A Quick Guide for Manufacturers
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Any manufacturing operation will inevitably incur overhead expenses – indirect costs associated with production. Calculating and adding these costs precisely per produced item is pretty much impossible. This is where applied overhead comes in. Let’s take a closer look at what is applied overhead, how it differs from actual overhead, and why it matt…
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Manufacturing defects are deviations from the intended design of a product that appear during the production process. It is critical for manufacturers to minimize the risk of defects and ensure a smooth returns management process for when defective products do end up in the hands of the customer. You can learn more about it from this episode or rea…
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Test Equipment Producer Gains a New Level of Control with Manufacturing Software
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With over two decades of experience in designing and manufacturing control and test systems, TBG Solutions is a trusted provider of industrial engineering solutions. A recent implementation of cloud-based MRP software has comprehensively updated the company’s internal processes. You can learn more about it from this episode or read about it on our …
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Manufacturing Automation: Benefits, Tips, and Budget-Smart Options
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Automation has established itself as an integral part of manufacturing operations in businesses of any size. This is thanks to automation tools having become accessible even to the smallest of manufacturers. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our website mrpeasy.com…
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7 Real-Life Manufacturing Challenges Resolved with MRP Software
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Managing the processes of a small manufacturing company is an enormous task rife with issues to resolve. Here are seven real-life manufacturing challenges that MRP software helps you overcome. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our website mrpeasy.com…
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Supplier Performance Management – Best Practices for Manufacturers
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Supplier performance management is a vital supply chain process for any manufacturer or distributor that sources its raw materials or other items from external vendors. Effective SPM can bring a wealth of internal benefits and help foster better supplier relationships. You can learn more about it from this episode or read about it on our blog More …
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Shop Floor Management and Control Practices for Small Manufacturers
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Shop floor management and shop floor control are essential for any business that adds value to physical goods in-house. In this post, we go over shop floor basics and look at how good shop floor management and control practices help increase production efficiency. You can learn more about it from this episode or read about it on our blog More infor…
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Kitting is a valuable method to help manage raw material and finished goods inventories and optimize the manufacturing process. There are two main types of kitting and numerous instances in which either of them can prove useful. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our…
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The Emerging Role of AI in Inventory Management (with Examples)
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From demand forecasting and warehouse optimization to image recognition and predictive maintenance, various AI applications are set to significantly impact inventory management practices in the near future. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our website mrpeasy.com…
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Materials Management – Definition, Benefits, Best Practices
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Implementing proper materials management practices allows businesses to make sure the correct materials with the best price and quality reach the shop floor at the right time and in the correct quantity. Follow these best practices to get more control over this essential segment of the supply chain. You can learn more about it from this episode or …
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An automated inventory management system is a software-based solution that is designed to automate processes in the warehouse, thereby streamlining workflows, optimizing stock levels, and reducing inventory-related costs. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our websit…
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Automotive Assembly Contract Manufacturer Supports Rapid Growth with MRP Software
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KS2, a Canadian contract manufacturer of RV and EV solutions, found a way to tame their unwieldy inventory management and bills of materials, switching gears in their business as a result. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our website mrpeasy.com…
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Continuous production has been a buzzword in the manufacturing sector for years. In this simple guide, we unpack its meaning, weigh its pros and cons, and explore whether it’s a viable option for small and medium enterprises. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our we…
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Engineer to Order (ETO) Workflow: Definition and Best Practices
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Manufacturing is experiencing a shift towards both more customization and shorter lead times. One option for catering to this contrary dynamic is the engineer-to-order manufacturing workflow. ETO has the potential to achieve fast-paced bespoke manufacturing, but only if companies leverage the right tools for the job. You can learn more about it fro…
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What Is a Master Production Schedule (MPS)? With Examples
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The master production schedule (MPS) is a production planning tool that helps to figure out how much of a product needs to be manufactured at different periods. This simple schedule can be used as a basis for further planning and scheduling throughout the manufacturing business. You can learn more about it from this episode or read about it on our …
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Raw materials are the substances or components used in the production of goods. Properly managing their raw material inventory allows manufacturers to ensure a smooth production flow, control costs, and respond promptly to customer demand. You can learn more about it from this episode or read about it on our blog More information about MRPeasy soft…
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Interior Trim Company Accommodates 75% Growth with MRP Software
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When ABI Mouldings changed owners in 2020, one of the new management’s first priorities was to modernize the inventory management and production planning side of the business. The implemented MRP software has since proved to accommodate all of the company’s requirements and offers effortless scalability on top. You can learn more about it from this…
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HR in Manufacturing: Driving Efficiency in the Workforce
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At its core, manufacturing relies above all on the workforce to make production happen, even if the operation is largely automated. Managing human resources in manufacturing has unique challenges and differences compared to other sectors. In this post, we delve into HR in manufacturing and look at its trends, challenges, and best practices. You can…
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ERP Inventory Management – Benefits, Types, and Top Solutions
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Managing inventory is a difficult task made much easier with ERP inventory management systems. Here are their benefits, implementation tips, and the top solutions for each industry. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our website mrpeasy.com…
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Chemical Contract Manufacturer Cuts Administrative Overhead with MRP Software
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“We implemented MRPeasy to deal with small inefficiencies but little did we know that it would drastically reduce the time we spend on administrative tasks,” says Alece Piper, Vice President of Bernard Laboratories, a contract manufacturer of industrial chemicals from Cincinnati, Ohio. You can learn more about it from this episode or read about it …
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Lot numbers are unique identifiers assigned to specific batches of products, allowing for traceability and quality control throughout the supply chain. Understanding lot numbers is essential for businesses to ensure product safety, regulatory compliance, efficient inventory management, and effective recall processes. You can learn more about it fro…
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Batch tracking is a functionality that no batch production setup should go without. In this guide, we look at the fundamentals of batch tracking and see how MRP software can help achieve traceability. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our website mrpeasy.com…
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Manufacturing routing is a process as well as a document that standardizes, describes, and sequences manufacturing operations so that the product is manufactured as efficiently as possible. Effective routings can contribute to reduced costs, improved quality, accurate production planning, and the streamlined use of production resources. You can lea…
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Retinal Imaging Device Manufacturer Hits the Bullseye with MRP Software
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“MRPeasy is the most useful piece of software I’ve seen in at least 10 years,” says RetiVue’s project manager Lindsey Daniels about her experience with their manufacturing software. “Compared to the other software providers, MRPeasy was clearly focused on operational excellence rather than advertising and closing sales.” You can learn more about it…
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Wales-based social enterprise gets its manufacturing organized to a new level thanks to MRPeasy. “We’re able to get orders out much smoother and don’t have holes on the shelves anymore,” says Myddfai’s website manager Paul Long. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our…
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Product Lifecycle Management (PLM) is the process of managing a product throughout its lifespan, from concept to manufacturing to disposal. Using PLM or MRP software to manage their products could bring manufacturers benefits ranging from better collaboration to optimized production processes and higher product quality. You can learn more about it …
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Supply chain management encompasses everything from negotiating vendor contracts for raw materials to handling returns of a product. While it is a central concept for any company producing or selling physical goods or even services, this post focuses on the importance and best practices of SCM from the perspective of small and medium manufacturers.…
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Manufacturing analytics is the process of collecting and analyzing data to get insights for improving efficiency in a manufacturing organization. While MA used to be the playing field of only large enterprises, nowadays even the smallest manufacturer can benefit from it. You can learn more about it from this episode or read about it on our blog Mor…
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How to Use Xero in Manufacturing and Inventory Management?
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Xero is one of the most widely used accounting systems among small businesses. Although the software also boasts some inventory management functionality, serious manufacturers and distributors need to find another way to make it work for their companies. You can learn more about it from this episode or read about it on our blog More information abo…
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Frozen Garden produces its own healthy food products as well as white-label goods for other small brands. To effectively scale up, founder Allyson Straka decided to implement an MRP system. “When we started, we produced 200 smoothies a day,” she says. “Now we produce 1000 with the same number of people.” You can learn more about it from this episod…
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The realm of production optimization is as diverse as there are different manufacturing workflows. Optimizations can range from changing inventory and warehouse layouts to adopting machine learning and advanced AI. In this post, we look at the basics of production optimization with a focus on how small manufacturers can optimize their processes. Yo…
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Production Planning with Excel – Opportunities and Limitations
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Excel and other spreadsheet applications have been used in production planning for decades. Even though they are a viable first-step solution for micro-companies, a growing business should already look for something more scalable. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at o…
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Total Manufacturing Cost – What is it and How to Calculate it?
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Total manufacturing cost is an essential metric for understanding the profitability of a business. It can be used to adjust the selling price of your products, identify and cut expenses, and calculate other key metrics like the Cost of Goods Manufactured. In this post, we explore total manufacturing cost and its utility to manufacturers. You can le…
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Product variants are versions of products with variations in attributes such as color, size, material, features, pricing, etc. Even though selling a product with variants is quite clear-cut, managing their production can be a real headache. You can learn more about it from this episode or read about it on our blog More information about MRPeasy sof…
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6 Brutal Questions That Leave Small Manufacturers Exhausted
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The manufacturing sector is going through a deeply challenging period. Here are six questions arising in the day-to-day operations of modern small manufacturers that leave managers exhausted. You can learn more about it from this episode or read about it on our blog More information about MRPeasy software at our website mrpeasy.com…
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LED Manufacturer Lights the Way to Efficiency with MRP Software
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Arizona-based LED system manufacturer Anthem One provides a diverse range of industries with compact but powerful lighting and disinfecting solutions. With its production team in the US and its procurement department in Taiwan, the company needed a cloud-based ERP/MRP system to collaborate seamlessly across the globe. You can learn more about it fr…
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Manufacturing accounting is an internal business management process that helps managers keep an eye on the fiscal performance of a manufacturing operation. This post looks at the basic processes that inform manufacturing accounting and defines its most relevant terms. You can learn more about it from this episode or read the article here More infor…
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Manufacturing bottlenecks are points in the production process that are constrained by inefficiency. Finding and eliminating bottlenecks allows you to use more of your production capacity, minimize WIP inventory, reduce lead times, improve quality, and increase the overall efficiency of your manufacturing business. You can learn more about it from …
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Work in Process Inventory – What Is WIP and How To Calculate it?
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We have all seen manufacturing depicted in cartoons. Basic resources are rolled into a factory, followed by loud noises and a smoking chimney. Then, shiny finished products emerge on the other side. In reality, manufacturing is a bit more complex. On their journey toward becoming final products, raw materials go through work in process inventory. I…
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